New PDF release: 5S made easy: a step-by-step guide to implementing and

Manufacturing

By David Visco

ISBN-10: 1498719821

ISBN-13: 9781498719827

ISBN-10: 149871983X

ISBN-13: 9781498719834

For many years, 5S practitioners have struggled with precisely the best way to enforce and maintain a 5S software of their offices. whereas there are lots of books to be had at the association tools prompt by means of 5S, few offer easy-to-understand, step by step information on how you can manage and maintain profitable 5S implementations. 5S Made Easy fills this need.

Written by way of a professional whose concentration for the decade has been not anything yet 5S, the publication provides in-depth counsel on how you can enforce and maintain all of the 5S pillars―sort, set so as, shine, standardize, and sustain.

The publication makes use of an easy-to-follow layout that used to be designed to be used in the course of 5S occasions. It offers colour pictures of real-world 5S ideas, together with sooner than and after photos from the sector. It additionally provides readers with on-line entry to the entire kinds and records wanted for a good 5S application. the entire types and files are supplied in an simply editable layout to slot any operation.

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Extra resources for 5S made easy: a step-by-step guide to implementing and sustaining your 5S program

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They were there for some other reason that no longer makes sense. This company just kept using existing space as they grew without making it fit their true needs thus imposing significant flow constraints. Once the walls came down the material and people flowed much more smoothly. Brainstorm ideas for removing barriers to flow. Money is not an issue, time is not an issue. Simply get all the ideas written down and discussed. Also consider ways to improve ergonomics and reduce twisting, turning, bending, and reaching as much as possible.

The customer responded, “Yes, we do have color standards. ” I suggested that they post these standards in various locations throughout the facility, as there is a lot to remember during the first day of orientation the least of which is what color to use for the work in progress (WIP). 49 50 ◾ 5S Made Easy Benefits ◾◾ Problems of the past will not resurface. ◾◾ Develops consistency for where and how items should be stored. ◾◾ Provides a foundation for clear expectations. ◾◾ Reduces uncertainty about how the area should look.

Many companies follow OSHA (Occupational Safety & Health Administration standards) for their safety requirements; however, this misses the mark for kanban, equipment, trash, and so on. See our suggested color standards in Chapter 6 “Set in Order and Shine” or in the “Forms” section at the end of this book. Estimated time to complete this step—3 hours. LESSONS FROM THE FIELD One company I worked with (a defense contractor you would surely know) had color standards; however, it was assumed that everyone knew what they were.

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5S made easy: a step-by-step guide to implementing and sustaining your 5S program by David Visco


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